Home 1911 Pistols 1911 Cutaway Project

1911 Cutaway Project

2069
1911 Cutaway Project
Notice how all the locking surfaces mate up.

Last month I made a visit to the Cody Firearms Museum in Wyoming, which I would absolutely recommend to anyone considering going.  The collection of firearms and history they have there is phenomenal.  One thing that caught my eye was a display wall of dozens of different firearms cutaway to show the internal mechanisms.  I’ve always found these to be extremely interesting as well as informative from a gunsmith point of view.

1911 Cutaway Project
1911 Cutaway on a display stand.

While looking at the different displays, I realized there’s nothing stopping me from making my own cutaways.  I ordered a basic Rock Island 1911 and it went straight to the milling machine for modification.

1911 Cutaway Project
You can see how the hammer hooks and sear nose engage.

I based my cuts roughly on other 1911 cutaways I’ve seen and tried to ensure that all of the internal parts are visible without damaging anything to the point that it wouldn’t function as designed.  Obviously this pistol is no longer safe to shoot, but mechanically everything works as it should.

1911 Cutaway Project
Even cutaway the plunger tube.

Once all the cuts were made, I re-blued the entire pistol and then used model paint to highlight the cut areas which really made everything stand out.

1911 Cutaway Project
Even the grips and mag are cutaway.

I’m not sure if there’s a huge market for these cutaways, but the only ones I see at auction are usually historical and have a significant price tag.  Additionally, these cutaways are unfortunately still viewed as firearms in the eyes of the ATF, which means all of the transfer paperwork and regulations apply.  

1911 Cutaway Project
Top down view.

That being said, I plan to make a few more of these cutaways to sell to anyone in the market for a cool display piece.  I’m also kicking around the idea of doing the same thing with different guns depending on interest levels.  If anyone is interested in owning one of these 1911s or something similar, please reach out in the comments and we can get in touch.

1911 Cutaway Project
Finished product.

Update: 5-15-25 – Chris has decided to ship all these 1911 cutaways with wood grips instead of the polymer grips. He (and I) feels the end result is a more classical and appealing look for display.

Cutaway 1911 with wood grips.
Cutaway 1911 with wood grips.

Chris W.

www.John1911.com

“Shooting Guns & Having Fun”

Chris W.
Latest posts by Chris W. (see all)